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Industrial Microwave Technology has been use for in a variety of applications such food heating, insects drying, paperboard and wood drying and sterilizing, herbals drying and rubber vulcanization etc. More recently, microwave energy is also applied for sintering ceramic and tungsten carbide material to achieve an efficient result. The use of microwave has gained the public eyes
Microwave processing, as a new method for sintering ceramics, has key advantages such as increased heating rate, uniform heating and reduced cost compared to conventional methods. It is generally accepted that microwave sintering can improve the macroscopic mechanical performances of ceramics, however, the performances of microwave-sintered ceramics on the microscopic scale are rarely investigated. In the present study, the ceramics are sintered by hybrid microwave sintering (HMS), which combines the characteristics of microwave heating and conventional heating. To evaluate the homogeneous performance of the sintered ceramics, the behaviors of thermal residual stress distribution in the microwave-sintered and conventionally sintered ceramics were investigated by X-ray diffraction technique. The thermal residual stress investigation shows microwaves can sinter ceramics in entire volume while offering improved mechanical properties. Subsequently, the distribution behaviors of pore ratio and hardness in the ceramics were investigated, respectively. The experiment results confirm that the sinterability of ceramics is homogenously improved by hybrid microwave sintering.
MAX Industrial Tunnel Microwave could process a large amount of ceramic products to meet with different demands.